CLEANBARRIER™ BOTTLES
Safely stores and maintains quality of Photoresists
CLEANBARRIER™ BOTTLES can solve the following
Highly durable bottle protects the content.
Light weight 300 gram bottles mitigates worker fatigue.
Superior manufacturing environment and quality controls endures cleanliness.
Organic solvent barrier properties prevent chemical weight loss and deterioration of content.
Light shielding function prevents penetration of UV light to safeguard contents.
Highly durable
Highly durable bottle protects the content
When a bottle breaks or shatters inside a Cleanroom environment, not only is the content lost but the Cleanroom itself and the machines inside will become contaminated and production will be shutdown.
Another risk is that workers would be subjected to unsafe conditions due to spillage of chemicals. Plastic CLEANBARRIER™ BOTTLES are light weight, durable and less prone to breakage. This in turn mitigates risk for content loss due to bottle breakage, increase safety for the workers and reduce risk for machine damage.
CLEANBARRIER™ BOTTLES vs GLASS BOTTLE
| CLEANBARRIER™ BOTTLES | GLASS BOTTLE | |
|---|---|---|
| CLEANLINESS | ○ | △ *1 |
| HANDLING | ◎ | × |
| SHATTER PROOF | ◎ | × |
| UV PROOF | ○ | △ |
| TRACEABILITY | ○ | × |
| ENVIROMENT *2 | ○ | △ |
Light weight
Light weight 300 gram bottles mitigates worker fatigue
CLEANBARRIER™ BOTTLES weigh only 300g and is 1/5th the weight of glass bottles. A filled bottle also feels light compared to glass bottles.
This weight differential substantially reduces worker fatigue, increase productivity and lessens breakage due to dropping of the bottles. The light weight also reduces worker stress on arms and hips due to handling.
High cleanliness
Superior manufacturing environment and quality controls endures cleanliness
CLEANBARRIER™ BOTTLES are not only used in ArF and KrF resist applications but also in the industry leading
EUV resist application.
The inside wet layer is manufactured from proprietary resins which have been exclusively designed with our
resin supplier. The CLEANBARRIER™ BOTTLE manufacturing lines are custom built inhouse by Aicello.
Product cleanliness is measured and inspected by liquid particle counters and ICP-MS.
We can measure down to 0.1μm particle size and ppt unit scale. Aicello rigorously applies the latest
inspection technology and control parameters to the highest standards to provide the best possible product
to market.
Particle Counts
Pcs/ml| Particle Size (μm) | ||
|---|---|---|
| 0.07< | 0.1< | |
| CLEANBARRIER™ BOTTLESGL(G)PR |
2.7 | 0.9 |
| 2.6 | 0.8 | |
| 2.1 | 0.9 | |
| 1.8 | 1.0 | |
| 2.1 | 0.9 | |
Trace Metals
ppb| CLEANBARRIER™ BOTTLE SGL(G)PR | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Li | Na | Mg | Al | K | Ca | Ti | V | Cr | Mn | Fe | Co |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 |
| Ni | Cu | Zn | As | Ag | Cd | Sn | Ba | W | Au | Pb | |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | |
| <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | <0.01 | |
Solvent barrier properties
Organic solvent barrier properties
prevent chemical weight loss and deterioration of content
Standard plastic bottles does not prevent organic solvents from permeating through the bottle walls. This changes the concentration of the chemicals filled in the bottles. However, CLEANBARRIER™ BOTTLES are designed with a barrier material in the central layer of the bottle wall.
With this barrier layer, the concentration of the filled chemical is protected and can protect the content from any outside impact. CLEANBARRIER™ BOTTLES are trusted and used in many industries for a variety of applications.
Chemical Weight Loss
| Chemical Weight Loss (％) | |||
|---|---|---|---|
| Xylene | NMP | Cyclo-pentanone | |
| CLEANBARRIER™ BOTTLES | 0.02 | <0.01 | <0.01 |
| HDPE BOTTLE | 1.00< | 0.03 | 0.05 |
Chemical Weight Loss (％) = (Weight at filling - Weight after the test) / Weight at filling ×100
Light shielding function
Light shielding function prevents
penetration of UV light to safeguard contents
Chemicals are affected by UV light. Photo-sensitive materials such as photoresists required light shielding
packaging to protect the quality.
CLEANBARRIER™ BOTTLE have a colored protective outside layer which blocks UV light from reaching the
inside content. We also have a visual verification type CLEANBARRIER™ BOTTLES
which lets visible light pass through but blocks UV light under 250nm wavelengths.
This allows for workers to visually check the amount of chemicals left in the bottle while providing UV
light protection.
CLEANBARRIER™ BOTTLE’s Line up
| weight | size | color | Remarks | |
|---|---|---|---|---|
100ml
100ml |
19g
|
WD:Φ48
H:95 d:Φ24.15 |
brown |
Small size CLEANBARRIER™ BOTTLES For retainer samples |
250ml
250ml |
32g
|
WD:Φ63
H:123 d:Φ24.15 |
brown |
Small size CLEANBARRIER™ BOTTLES For retainer samples |
1L
CLEANBARRIER™ |
100g
|
WD:Φ91.5
H:217 d:Φ22.5 |
brown |
CLEANBARRIER™ BOTTLE original AICELLO design |
1L
CLEANBARRIER™ |
110g
|
WD:Φ92.1
H:233.5 d:Φ26 |
gray |
1L BOTTLE with the same mouth shape as a standard QUART BOTTLE |
1L
CLEANBARRIER™ |
100g
|
WD:Φ91.5
H:216 d:Φ28 |
white |
Allows for the user to visually check the liquid content level while blocking out UV light. |
3.8L
CLEANBARRIER™ PSI |
320g
(423) |
WD:Φ168
H:312.6 d:Φ27.8 |
brown |
Pressurized feed and Low Residual CLEANBARRIER™ BOTTLE |
3.8L
CLEANBARRIER™ |
300g
|
WD:Φ168
H:312.6 d:Φ27.8 |
brown/gray |
Original CLEANBARRIER™ BOTTLE 'PR' is a high quality grade |
WD:Wide/Diameter , L:Length , H:Height , d:Inner Diameter of mouth
( ) is the weight with chime/handle
CLEANBARRIER™ PR - High grade model is available for companies requiring the latest quality technology
The basic design is the same as a standard CLEANBARRIER™ BOTTLES. The difference is that the PR series is manufactured under tighter production control parameters to produce a higher quality grade bottle. Due to the market requiring higher quality products, the shift towards the PR grade is occuring in recent years.
CLEANBARRIER™ BOTTLES vs CLEANBARRIER™ PR
| CLEANBARRIER™ BOTTLES | CLEANBARRIER™ PR | |
|---|---|---|
| Color | Gray(G)/Brown(C) | Gray(G) |
| Package | 20 bottles/bag | 1bottle/bag |
| Manufacturing Enviroment | Class 1000 | Class 100 |
| Particle guarantee | 0.2μm< | 0.07μm< |
| Trace Metal guarantee | Non | 23 elements |
| Pressurized feed | Non | Depend on the grade |
Inquries
Aicello Global Support Network is here to support your needs.
Aicello is able to support customer inquiries by applying our knowledge and expertise. We have many years of industry experience. Please do not hesitate to get in touch with us.
